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Flowability of Biomass

Idaho National Laboratory

Description

Establishing consistent flow of biomass is important for determining biorefinery operations and viability, and a large contributor to shutdown of pioneer biorefineries. Toward characterizing biomass flow, INL implemented and developed state-of-the-art diagnostic tools for diverse biomass over a range of formats and processing methods. One common method for granular materials is shear testing to evaluate the internal friction and effective cohesion over a range of applied stress conditions. This yields a flow-function that describes material flow in different stresses/operations units and scale. Empirical design heuristics for granular materials based on these analyses do not translate to biomass, nevertheless, the tests offer qualitative comparisons between materials and processing techniques. These techniques include parallel plate viscometry, capillary rheology, and vane shear cell evaluation for wet and slurried feedstock; vane, Schulze ring, Peschl, and Linear shear cells; Johanson Indicizer; and a unique customized direct axial shear test fixture for dry (<30% moisture by mass) feedstock. These are complimented by classical load frame testing like bulk compressibility and elasticity . To evaluate larger scale flow performance of dry and wet materials, an adjustable, instruments wedge hopper, an instrumented feed bin and dosing auger system, and a wet material flow loop/segregation system are used.

Capability Bounds

Wet feedstock rheology, viscometry, shear testing: 1-10g, 1-35% solids loading, up to 2mm particles
Dry feedstock shear testing: 200g-2kg, 0-30% moisture, up to 6mm particles
Dry flow evaluation, 20-200kg, 0.1-10 tonne/hr rates
Wet flow evaluation

Unique Aspects

The INL facilities offer a wide range of test methods and comparative techniques to evaluate material in a range of flow environments. These comparative flow performance metrics can also be combined with at-scale flow performance and consistency with respect to material type and processing method(s).

Availability

This capability is available through collaborative work scopes that utilize a variety of contractual mechanisms to meet the needs of the partners and funding agencies.

Benefit

The benefit to performing flow testing to evaluate the safe material variability/processing envelops that result in consistent, reliable flow. The available range of techniques offer a robust evaluation of performance and can be paired with numerical flow modeling and at-scale flow reliability modeling capabilities.

Capability Expert(s)

Luke Williams, Jordan Klinger, Nepu Saha, Tiashsa Bhattacharjee

References

  • Williams, C. Luke, Mikael CF Karlsson, Rachel M. Emerson, William A. Smith, and Tiasha Bhattacharjee. “Green biomass processing to lower slurry viscosity and reduce biofuel cost.” Biomass and Bioenergy 165 (2022): 106566.
    • Klinger, Jordan, Nepu Saha, Tiasha Bhattacharjee, Susan Carilli, Wencheng Jin, Yidong Xia, Richard Daniel et al. “Multiscale shear properties and flow performance of milled woody biomass.” Frontiers in Energy Research 10 (2022): 855289.
  • Saha, Nepu, Cory Goates, Sergio Hernandez, Wencheng Jin, Tyler Westover, and Jordan Klinger. “Characterization of particle size and moisture content effects on mechanical and feeding behavior of milled corn (Zea mays L.) stover.” Powder Technology 405 (2022): 117535.
  • Westover, Tyler L., Hai Huang, Yidong Xia, and Jordan L. Klinger. Flow Behavior of Particulate Pine Forest Residues and Corn Stover: A Comparison of Experiments and Simulations. No. INL/CON-18-51869-Rev000. Idaho National Lab.(INL), Idaho Falls, ID (United States), 2018.
  • Hernandez, Sergio, Tyler L. Westover, Austin C. Matthews, J. Chadron B. Ryan, and C. Luke Williams. “Feeding properties and behavior of hammer-and knife-milled pine.” Powder technology 320 (2017): 191-201.
  • Westover, Tyler L., Jordan L. Klinger, and Sergio Hernandez. Real-time, In-line Assessment of Flow Performance for Compressible and Anisotropic Bulk Solids. No. INL/CON-18-51590-Rev000. Idaho National Lab.(INL), Idaho Falls, ID (United States), 2017.

Contact Information

Regional Biomass Resource Hubs team

Regional Biomass Resource Hub Initiative